Medium Gauge Cut-To-Length Line

Cut To Length line is a high efficient metal processing production line for cutting metal flat sheet from metal coils. The metal coils unwind, leveled, cut to length and blanking. RISHBIN supply full range of cut to length line machine according to client’s special requirement by combining different component. Every CTL line is engineered and constructed differently for customers, it is customized designed and built, it is considered when choosing a right CTL line about some specifics like production capacity, running speed, material thickness and width, etc. Quality and standard checks are strictly performed on our product before releasing to our valued customers.

Available raw material for cut to length machine is hot rolled steel, cold rolled steel, galvanized steel, pre-painted steel, high tensile steel, stainless steel, aluminum, copper, alloys in cut to length line manufacturers.

Main Technical Parameters of Medium Gauge Cut To Length Lines

• Coil properties: δs≤550MPa, δb≤600MPa
• Coil thickness: 3mm-12mm
• Coil width: Max. 2200mm
• Coil I.D: 508 mm
• Coil O.D: Max. 1800 mm
• Coil weight: 30000 kg
• Line speed: 0-30 m/min
• Leveler shaft diameter: 180 mm
• Leveler rollers quantity: 11
• Cutting length: 800-12000 mm
• Cutting rate: 12 pieces/min
• Length tolerance: ±1 mm
• Diagonal tolerance: ±2 mm
• Straightening tolerance: ±2 mm/m2
• Total power: about 200 KW
• Total weight: about 70 T

RISHBIN, as one of the cut to length machine manufacturers, medium gauge cut-to-length lines are built for speed and ease of use and can produce higher line speeds without experiencing material slippage. Medium gauge lines are also capable of processing surface critical material without marking. Cut-To-Length Line and Blanking Line will make your job easier, cut costs, and increase your profits.

The lines can be supplied with start-stop shears, flying shears or continuous direct feed. Edge trimming may be incorporated.

Here is working process:

Steel coils are transferred by an entry coil car and loaded onto an uncoiler. From uncoiler the strip proceeds through a five-high precision leveler designed to level steel within the desired material gauge range and yield strength. The strip then proceeds through a squaring unit and precision roll-feed unit to the high speed shear, where it is cut to required length. The cut sheet then moves to float sheet stacker where it is stacked on a pallet and is then moved onto the semiautomatic packaging line for wrapping.

Benefits of RISHBIN Cut to Length lines

• Minimal tooling preparations and higher productivity rates
• Energy efficient
• Reduced operating costs
• High in speed and strength
• High input and output rates
• Extreme sheet flatness due to high precision levelers
• Exact cutting accuracy

Type	RS6×2000	RS8×2000	RS10×2200	RS2×2200	RS16×2200
Thickness Range (mm)	1-6	2-8	2-10	3-12	4-16
Width Range (mm)	2000	2000	2200	2200	2200
Cutting Length (mm)	500-6000	600-8000	600-10000	800-12000	800-12000
Cutting Precision (mm)	±0.5	±1	±1	±1	±1
Roller Numbers	15	13	13	11	11
Roller Diameter	Ф140	Ф155	Ф160	Ф180	Ф200
Coil ID Linear Speed	Ф508&610mm 0~28m/min or 0-60m/min	Ф&610&760mm 0~28m/min or 0-60m/min	Ф610&760mm 0~28m/min	Ф610&760mm 0~28m/min	Ф610&760mm 0~28m/min